Microscopy and Vision System Specialists
Opto CylinderInspector is a specialist optical system for non-destructive inspection of cylinder bores and running surfaces. It provides a 360° view of the internal bore, allowing honing patterns, surface characteristics, pores and other features to be examined in detail.
Available in configurations for both detailed quality-control inspection and rapid production testing, the CylinderInspector combines high-quality optics, variable magnification and optional measurement and analysis software.
Best Scientific is the UK distributor for Opto, supplying and configuring CylinderInspector systems for customers throughout the UK.
Inspecting the internal surface of a cylinder can be difficult using conventional microscopy. The CylinderInspector has been specifically developed to provide clear optical access to the bore, allowing the running surface to be inspected without cutting or otherwise damaging the component. The optical system provides a 360° cylindrical panoramic view, enabling the complete circumference of the bore to be examined. This makes it particularly useful for assessing the quality and consistency of honed cylinder surfaces. The system is suitable for inspecting both cast iron and aluminium cylinder surfaces.
The CylinderInspector can be used to examine a range of cylinder surface characteristics, including:
Optional measurement and analysis software provides additional tools for measuring and evaluating characteristics such as honing angle, pore size and pore distribution.
The CylinderInspector V4 Pro is designed for detailed inspection, measurement and analysis, making it particularly suitable for quality-control laboratories, development departments and demanding inspection applications.
The integrated zoom optics provide multiple magnification positions, while the built-in USB 3.0 camera allows the cylinder surface to be viewed and analysed digitally.
The V4 Pro accommodates cylinder diameters from 60 to 125 mm as standard, with a maximum immersion depth of 260 mm. Larger cylinder diameters can be accommodated using suitable adapters.
The CylinderInspector QuickTest is designed for rapid inspection and random sampling in production environments. Its compact design allows cylinder bores to be inspected quickly without transferring components to a dedicated laboratory inspection system. The running surface can be viewed through an eyepiece or, depending on configuration, displayed on a monitor using a USB camera.
The QuickTest incorporates 7:1 zoom optics, coaxial LED illumination and a manually adjustable immersion axis.
The two CylinderInspector configurations are designed for different inspection requirements. If you are unsure which configuration is appropriate, Best Scientific can help specify the system based on your cylinder dimensions and inspection requirements.
| Feature | CylinderInspector V4 Pro | CylinderInspector QuickTest |
|---|---|---|
| Primary application | Detailed inspection and measurement | Rapid production inspection |
| Typical environment | Laboratory / quality control | Production / in-process inspection |
| Cylinder diameter | 60–125 mm | Approx. 70–89 mm |
| Maximum immersion depth | 260 mm | Approx. 150 mm |
| Optics | Integrated zoom optics | 7:1 zoom |
| Camera | Integrated USB 3.0 camera | USB camera option |
| Eyepiece | Not applicable | Optional |
| Illumination | Coaxial and dark-field | High-power coaxial LED |
| Measurement software | Optional | Optional |
The CylinderInspector is ideal for non-destructive inspection of cylinder bores and running surfaces, including:
Optional software enables measurement and analysis of honing angle, pore size, pore distribution and other defined inspection parameters, providing repeatable results for quality-control applications.
With experience in microscopy, machine vision and optical inspection, we can provide application advice and configure and supply your complete inspection system.
Contact Best Scientific for advice or a quotation.
To help us recommend the appropriate system, please provide your cylinder diameter, bore depth, material and the surface characteristics you need to inspect.
Specifications are based on current Opto manufacturer information and may be subject to change. Please contact Best Scientific to confirm the latest specification and available configuration options.
| Brand / Manufacturer | Opto |
|---|---|
| Magnification | Variable (Zoom) |
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