Case Study: Enhancing Microscopy Hardware with Custom Adaptations for P&G Group

In a recent collaboration with P&G Group, we successfully customised their existing equipment to elevate its capabilities, and prolong its operational life. Our focus was on the Mitutoyo VMU microscope, a sophisticated unit that required adaptations to address specific challenges posed by the client’s unique subject matter.

Challenge:

The client sought to incorporate a focusing capability into their Mitutoyo VMU microscope, while also requiring versatile movement options for optimal positioning. Additionally, the inspection of an intricate subject matter demanded a dynamic illumination solution that could follow the region of interest.

Solution:

To meet these challenges, we devised a tailored approach. First, we introduced a simple yet robust mounting plate for the Mitutoyo microscope, complemented by an exceptionally durable coarse and fine focusing system and a boom arm stand. This required a slight modification of a standard focusing head, but the choice of materials and design ensured a stable base for the new mounting solution.

Next, we addressed the need for versatile illumination by incorporating doughnut adaptors onto the objective lens. These adaptors seamlessly accommodated a ring light, precisely matched to the objective working distance. This innovation allowed users to effortlessly reposition the field of view, with the illumination consistently aligned. The ring light, controlled through a USB link to a PC, empowered the client to adjust focus, position the field of view, and modify illumination intensity without direct contact with the microscope unit.

Result:

The implementation of these custom adaptations not only enhanced the Mitutoyo VMU microscope’s functionality, but also provided a user-friendly and efficient solution for the client. The stability of the mounting plate, coupled with the dynamic focusing and illumination options, significantly improved the overall microscopy experience.

Conclusion:

We take pride in contributing to this project’s success, and we invite you to reach out if you have similar microscopy retrofit needs. Contact us to explore how our expertise can tailor solutions to meet your unique equipment requirements.